Inside Our Workshop: Documenting Every Step of Traditional Silversmithing
The First Cut
It begins with a rectangular ingot of 925 Sterling Silver. Weight: approximately 120 grams. Dimensions: generous enough to allow for material loss during shaping.
Raw sterling silver ingot before transformation — the starting point of every handcrafted piece.
Step 1-12: Forging the Basic Form
Heat. Hammer. Quench. Repeat. The silver is heated to 600°C, making it malleable. Each hammer strike compresses the grain structure, increasing density. This is why forged silver feels different from cast silver — the molecules are tighter.
Silversmith at work: hammering sterling silver on anvil using traditional techniques.
Step 13-28: Carving the Button Recesses
Here, precision becomes critical. Your Mercedes key fob has three buttons in specific positions. We measure each OEM remote to within 0.1mm tolerance. Too shallow: buttons won't click. Too deep: the silver shell feels loose.
Hand-carving button recesses with precision tools — 0.1mm tolerance ensures perfect fit.
Why Hand-Carving Matters
A CNC machine could do this faster. But hand-carving allows the artisan to feel resistance variations — where the silver wants to thin out, where extra support is needed. This intuition comes from handling thousands of pieces.
Step 29-38: Filing and Smoothing
Rough files give way to progressively finer grits. 400 → 800 → 1200 → 2000. Each pass removes the scratches from the previous stage. This is meditative work. Rushing here shows in the final polish.
Progressive sanding from 400 to 2000 grit — each step prepares for mirror polish.
Step 39-44: Polishing to Mirror Finish
Rouge compound on a muslin wheel. The silver transforms from satin to mirror. But notice: we don't polish every surface equally. Edges retain slight softness — sharp corners catch on pockets.
Mirror polishing on muslin wheel — transformation from satin to brilliant shine.
The Variation You'll Notice
No two handcrafted pieces are identical. Weight varies by ±2 grams. Polish patterns differ subtly. These are not defects — they're signatures of human hands.
